Call Us: 01928 333 400

Tspumps Logo open menu burger icon

Pneumatic Batch Controllers

Pneumatic Batch Controllers aim to control any AODD pump that they are fitted to and ensure efficient pumping. This is achieved by accurately controlling production and releasing allotted volumes of liquid that are easily repeated.

 

 

 

Contact us for pricing
Details
Features & Applications
Tech Info
Performance

The Batch Controller allows a batch amount and batch time to be programmed into it which automatically stops the pump when the fixed batch time has passed. This means that the volume of product being distributed by the pump at any one time is easily controlled.

The controller counts and registers the pump strokes through the air exhaust of the Diaphragm Pump, once the pre-set number of strokes has been registered, the pump will stop operating.

The Pneumatic Batch Controller can prevent unauthorised adjustments to the batch amount and time by being supplied with an internal mounted control.

TPUK-BP

Predetermining Batch Control

The system records the number of strokes generated by the pump as a series of low-pressure pulses from the air exhaust of the pump. The pump is stopped once a number of pre-set strokes have been achieved, thus controlling the volume of product dispensed by the pump. Volumes generated per stroke can be found within the technical data sheets of the pump in question.

TPUK-BT

Timed Batch Control

 The pump can be started locally or remotely, stopping automatically once the set time has elapsed, thus controlling the volume of product dispensed by the pump.

Times Ranges

Model Time Range Repeat Accuracy Setting Accuracy
TPUK-BT*-030S 2-30 Seconds /-0.3 Seconds /-0.6 Seconds
TPUK-BT*-120S 8-120 Seconds /-1.2 Seconds /-2.4 Seconds
TPUK-BT*-300S 20-300 Seconds /-3.0 Seconds /-6.0 Seconds

If the batch controllers are installed in a system which has a positive suction head or the pump is below the fluid level there is a chance that siphoning may occur which can cause inconsistent batch sizes. Simply install one of our Non-Return Valves with a cracking pressure greater than the head pressure to prevent this. The batch controllers can be installed a maximum of 20 m away from the pump and can also be linked with either manual or electronic Remote Start / Stop Remote Station which can also be mounted 20 m away from the batch controller and controlled by a PLC for example.

ATEX Batch Controller Features

New features and improvements for the TPUK-BP-ATEX compared to the previous design:

  • Temperature class T4 (135°C)
  • The enclosure is made from electrically conductive GRP
  • Earthing point for dissipation of electrostatic charge – must be permanently connected
  • IP66 Rated enclosure and inspection window covering the counter to enable use in washdown environments and chemical environments
  • Improved connection sealing via O-Rings to prevent ingress
  • Anti-tamper function through screwed locks on the inspection window

ATEX Batch Controller

Technical Information
Pressure, Bar (TPUK-BP/TPUK-BT) 3-7/ 3-6
Temperatures Up to 40ºC

Technical Details

Ambient Temperature ºC 0 to 40
Air Pressure, Bar (G) (TPUK-BP/TPUK-BT) 3-7/3-6
Weight, (g) (TPUK-BP/TPUK-BT) 1100/800
Weight, (g) (TPUK-BP-ATEX) 3200
Dimensions (mm) (TPUK-BP/TPUK-BT) 122 x 150 x 175
Dimentions (mm) (TPUK-BPI/TPUK-BTI) 129 x 150 x 175

To fit a Batcher, standard or ATEX, the following parts are required:

  • TPUK-B/NV-XX – Blocking Needle Valve (XX = Air Connection Size of Pump)
  • TPUK-MU-X – Modified Muffler (X = Output Air Connection, 1″ or ½”)

Optional Extras:

  • TPUK-SSR – Remote Start / Stop Controller

If you have further questions, our Pump Specialists will have the answer.

Please don't hesitate to get in touch:

01928 333 400
[email protected]

How can we help

Contact us

We pride ourselves on service and response times, going above and beyond to service the needs of our ever growing customer base. We have the most experienced technical knowledge of Self-Priming Centrifugal Pumps in the market. Get in touch with our sales team today.

How can we help

We pride ourselves on service and response times, going above and beyond to service the needs of our ever growing customer base. We have the most experienced technical knowledge of Self-Priming Centrifugal Pumps in the market. Get in touch with our sales team today.

contact us

01928 333 400
[email protected]
[email protected]

Enquire Today

Our Pump specialists are available to help answer any questions or provide more information about our pump services. We can discuss options with you and provide a quote for your enquiry. Get in touch with our friendly sales team today!

Our Pump specialists are available to help answer any questions or provide more information about our pump services. We can discuss options with you and provide a quote for your enquiry. Get in touch with our friendly sales team today!





    CHECK OUT THE PUMP SUPPORT

    Go To Page

    contact info stylised border

    Opening Hours:

    Mon - Thurs 08:30 - 17:00
    Friday 08:30 - 16:30

    Location

    TS Pumps, 10 Cormorant Drive, Runcorn, Cheshire, WA7 4UD

    contact info stylised border